Panel Types & Capabilities
Outsourced Controls fabricates virtually every type of industrial and commercial control panel — from PLC automation panels and motor control centers to BMS field panels, critical power distribution, and NEMA 4X washdown enclosures. Every panel is UL 508A certified and shipped with a documented QMS buy-off.
Power & Distribution Panels
Power Distribution Panels
Custom Power Distribution Panel Fabrication | UL 508A
Custom-built power distribution panels (PDPs) for industrial and commercial applications. We design and fabricate panels that distribute incoming power to multiple branch circuits, with proper overcurrent protection, metering, and documentation. Every PDP is UL 508A listed and built to your single-line diagram.
- Single-line diagram engineering
- Main breaker and branch circuit design
- Revenue-grade metering integration
- NEMA 1, 4, 4X, and 12 enclosures
- Arc flash labeling and documentation
- UL 508A certification on every panel
Motor Control Centers (MCC)
Motor Control Center Fabrication | Custom MCC Panels
Custom Motor Control Centers (MCCs) built to NEMA ICS 18 standards. We fabricate both traditional bucket-style MCCs and intelligent MCCs with DeviceNet, Profibus, or EtherNet/IP communication. Allen-Bradley, Siemens, and Eaton platforms supported.
- NEMA ICS 18 compliant construction
- Allen-Bradley, Siemens, Eaton platforms
- Intelligent MCC with network communication
- Full-voltage, reduced-voltage, and VFD starters
- Arc flash analysis and labeling
- Complete one-line and wiring documentation
Variable Frequency Drive (VFD) Panels
VFD Panel Fabrication | Variable Frequency Drive Enclosures
Engineered VFD panels for motor speed control applications. We design enclosures with proper thermal management, input line reactors, output filters, and bypass circuits. Single-drive panels to multi-drive assemblies for pumps, fans, compressors, and conveyors.
- Thermal management and heat load calculations
- Input line reactors and output dV/dt filters
- Manual and automatic bypass circuits
- Allen-Bradley PowerFlex, Siemens, ABB drives
- NEMA 1, 4, 4X, and 12 enclosures
- Remote I/O and network communication options
Automatic Transfer Switch (ATS) Panels
ATS Panel Fabrication | Automatic Transfer Switch Panels
Custom Automatic Transfer Switch (ATS) panels for generator and utility transfer applications. We build open-transition and closed-transition transfer panels for critical power applications in data centers, healthcare, and industrial facilities.
- Open and closed transition designs
- Generator monitoring and control integration
- Load shedding and sequencing logic
- NEMA 4 and 4X weatherproof options
- Remote monitoring and SCADA integration
- UL 1008 listed transfer switches
Soft Starter Panels
Soft Starter Panel Fabrication | Reduced Voltage Starter Panels
Soft starter panels for reduced-voltage motor starting applications. We build panels around Allen-Bradley SMC, Siemens 3RW, and ABB PSR/PSTB soft starters with full bypass contactors, overload protection, and network communication.
- Allen-Bradley, Siemens, ABB soft starters
- Full bypass contactor circuits
- Electronic overload protection
- Network communication (EtherNet/IP, Profibus)
- NEMA 1, 4, 4X enclosures
- Pump and fan application optimization
PLC & Automation Control Panels
PLC Control Panels
PLC Control Panel Fabrication | Allen-Bradley, Siemens, Rockwell
Custom PLC control panels built around your automation platform of choice. We are a Rockwell Automation Preferred Integrator with deep expertise in Allen-Bradley ControlLogix, CompactLogix, and MicroLogix platforms, as well as Siemens S7, Schneider Modicon, and other major PLC families.
- Allen-Bradley ControlLogix and CompactLogix
- Siemens S7-300, S7-400, S7-1500
- Schneider Modicon M340 and M580
- Complete I/O wiring and documentation
- Panel layout optimized for serviceability
- Factory Acceptance Testing with QMS buy-off
HMI Operator Interface Panels
HMI Panel Fabrication | Operator Interface Enclosures
Custom HMI and operator interface panels for machine and process control applications. We build standalone HMI enclosures, pendant-mounted operator stations, and integrated HMI/PLC panels with full wiring, cable management, and documentation.
- Allen-Bradley PanelView, Siemens SIMATIC HMI
- Pendant-mounted operator stations
- NEMA 4 and 4X stainless options
- Ergonomic layout and cable management
- E-stop and safety integration
- IP65 and IP66 rated enclosures
Safety Control Panels
Safety Control Panel Fabrication | Safety PLC, SIL-Rated Panels
Safety-rated control panels for machinery safety, process safety, and SIL-rated applications. We build panels around Allen-Bradley GuardLogix, Siemens S7-1500F, and Pilz PNOZ safety systems with full safety circuit documentation and validation support.
- Allen-Bradley GuardLogix safety PLC
- Siemens S7-1500F and SIMATIC Safety
- Pilz PNOZ and PNOZmulti safety relays
- SIL 1, 2, and 3 capable designs
- Safety circuit documentation and validation
- SISTEMA calculation support
Remote I/O Panels
Remote I/O Panel Fabrication | Distributed I/O Enclosures
Remote and distributed I/O panels for large-scale automation systems. We build remote I/O enclosures for EtherNet/IP, DeviceNet, Profibus, and Profinet networks — allowing you to place I/O close to field devices and reduce home-run wiring costs.
- EtherNet/IP, Profinet, DeviceNet, Profibus
- Allen-Bradley POINT I/O and FLEX I/O
- Siemens ET 200 distributed I/O
- NEMA 4 and 4X field-mount options
- Intrinsically safe I/O for hazardous areas
- Full wiring and network documentation
Building Management System (BMS) Panels
BMS Control Panels
BMS Control Panel Fabrication | Building Management System Panels
Custom Building Management System (BMS) control panels for commercial buildings, campuses, and industrial facilities. Our BMS panels house the DDC controllers, power supplies, terminal blocks, and network communication modules that connect building systems — HVAC, lighting, and energy metering — to the wider BMS. Every panel is UL 508A certified and fully documented for commissioning.
- DDC and PLC-based control architectures
- BACnet MS/TP, BACnet IP, and Modbus RTU/TCP
- Tridium Niagara, Siemens Desigo, JCI Metasys compatible
- Low-voltage power supplies for field devices
- Terminal blocks with clear labeling and documentation
- Fully tested and commissioned before shipment
HVAC & Air Handling Unit (AHU) Panels
HVAC Control Panel Fabrication | AHU Control Panels
Control panels for air handling units, rooftop units, fan coil units, and other HVAC equipment. We build panels that integrate with your BMS via BACnet or Modbus, providing local control of fans, dampers, valves, and heating/cooling stages.
- AHU, RTU, and FCU control panels
- BACnet and Modbus communication
- VFD integration for variable air volume
- Economizer and free cooling control
- Smoke control and fire/smoke damper integration
- NEMA 4 and 4X for outdoor applications
Chiller & Boiler Plant Panels
Chiller Plant Control Panel | Boiler Plant Control Panels
Central plant control panels for chiller plants, boiler plants, and cooling tower systems. We build panels that sequence multiple chillers, cooling towers, and pumps for optimal efficiency — with BMS integration for monitoring and reporting.
- Multi-chiller sequencing and staging
- Cooling tower fan and bypass controls
- Boiler sequencing and lead-lag logic
- Primary/secondary/tertiary pumping systems
- BMS integration via BACnet or Modbus
- Energy metering and demand limiting
Lighting Control Panels
Lighting Control Panel Fabrication | DALI, 0-10V Lighting Panels
Lighting control panels for commercial and industrial buildings. We build relay-based and dimming control panels that integrate with BMS systems via DALI, 0-10V, or digital relay outputs — enabling occupancy-based, time-scheduled, and daylight-harvesting control strategies.
- DALI and 0-10V dimming control
- Occupancy and daylight sensor integration
- Time-scheduling and scene control
- BMS integration for energy reporting
- Emergency lighting circuit monitoring
- NEMA 1 and NEMA 4 enclosures
Energy Metering & EPMS Panels
EPMS Panel Fabrication | Energy Power Monitoring System Panels
Electrical Power Monitoring System (EPMS) panels and energy metering enclosures for buildings and data centers. We build panels that aggregate revenue-grade meters, current transformers, and communication modules into a single, organized enclosure for real-time power monitoring and energy reporting.
- Revenue-grade power meters (ION, PowerLogic)
- Current transformer (CT) wiring and termination
- BACnet, Modbus, and SNMP communication
- Real-time power quality monitoring
- Sub-metering for tenant billing
- DCIM integration for data centers
Data Center & Critical Power Panels
Critical Power Distribution Panels
Data Center Power Distribution Panel | Critical Power Panels
Mission-critical power distribution panels for data centers, colocation facilities, and hyperscale deployments. We build panels to Tier III and Tier IV standards with redundant feeds, maintenance bypass circuits, and full arc flash analysis — built for zero-downtime environments.
- Redundant A/B feed configurations
- Maintenance bypass and isolation circuits
- Arc flash analysis and labeling
- Revenue-grade metering and monitoring
- Remote monitoring and DCIM integration
- UL 508A and UL 891 listed assemblies
Generator Control Panels
Generator Control Panel Fabrication | Genset Control Panels
Generator control and paralleling panels for standby and prime power applications. We build panels for single-generator and multi-generator paralleling systems, with automatic start/stop, load sharing, and utility synchronization.
- Single and multi-generator paralleling
- Automatic start/stop and load transfer
- Load sharing and kW/kVAR control
- Utility synchronization and soft loading
- Remote monitoring and SCADA integration
- NEMA 4 and 4X weatherproof options
UPS Bypass & Transfer Panels
UPS Bypass Panel Fabrication | Static Transfer Switch Panels
UPS maintenance bypass panels and static transfer switch (STS) enclosures for data center and critical power applications. We build manual bypass panels, automatic bypass panels, and static transfer switch assemblies that allow UPS maintenance without dropping the critical load.
- Manual and automatic bypass configurations
- Static transfer switch (STS) assemblies
- Wrap-around bypass for UPS maintenance
- Metering and monitoring integration
- NEMA 1 and NEMA 4 enclosures
- UL 1008 and UL 891 listed components
Environmental & Specialty Panels
NEMA 4X Stainless Washdown Panels
NEMA 4X Stainless Control Panel Fabrication | Washdown Panels
NEMA 4X stainless steel control panels for food & beverage, pharmaceutical, and other washdown environments. We build panels to hygienic design standards with sloped tops, continuous welds, and sanitary hardware — meeting FDA and USDA requirements.
- 304 and 316 stainless steel enclosures
- Hygienic design with sloped tops
- Continuous welded seams
- Sanitary push buttons and selector switches
- IP69K rated components available
- FDA and USDA compliant materials
Hazardous Location Panels (Class I Div 2)
Hazardous Location Control Panel | Class I Division 2 Panels
Control panels for Class I Division 2 hazardous locations in oil & gas, chemical, and petrochemical applications. We build panels with purge and pressurization systems (Type X, Y, Z) and intrinsically safe I/O for use in areas with flammable gases and vapors.
- Class I Division 2 rated enclosures
- Purge and pressurization (NFPA 496)
- Type X, Y, and Z purge systems
- Intrinsically safe I/O barriers
- ATEX and IECEx compatible designs
- UL and CSA certification
Outdoor & Weatherproof Panels
Outdoor Control Panel Fabrication | NEMA 4 Weatherproof Panels
NEMA 4 and NEMA 4X outdoor control panels for pump stations, lift stations, remote equipment, and outdoor process applications. We design panels with proper thermal management for extreme temperatures, including heaters, thermostats, and air conditioners.
- NEMA 4 and NEMA 4X outdoor enclosures
- Integrated heaters and thermostats
- Air conditioning and heat exchangers
- Sun shields and rain hoods
- Corrosion-resistant hardware
- Remote monitoring and telemetry
Every Panel Type. One Certified Partner.
Whether you need a single custom panel or a high-volume OEM production program, Outsourced Controls has the engineering depth, UL 508A certification, and manufacturing capacity to deliver. Our documented QMS buy-off process ensures every panel — regardless of type — is independently verified before it ships.
Discuss Your Panel Requirements