A food processing machine builder outsourced their entire NEMA 4X washdown panel program to Outsourced Controls — reducing lead time by 56%, delivering 500+ panels with zero FDA/USDA compliance rejections, and freeing their engineering team to focus on machine design.
Client name confidential per NDA · Industry: Food Processing Machine Building
500+
NEMA 4X Panels Delivered
8 wks
Avg Lead Time (was 18 wks)
0
FDA/USDA Compliance Rejections
100%
On-Time Delivery Rate
The client builds custom food processing lines — filling, packaging, and conveyance systems — for Fortune 500 food and beverage manufacturers. Every machine requires NEMA 4X stainless steel washdown panels that meet FDA 21 CFR Part 110 and USDA hygienic design standards.
Their in-house panel shop was struggling with two compounding problems: sourcing 316L stainless steel enclosures with acceptable lead times, and maintaining the specialized HACCP documentation required by their end customers. Average panel lead time had stretched to 18 weeks — the longest item on every machine build schedule.
The client needed a panel partner with established stainless steel enclosure supply chains, HACCP documentation expertise, and the capacity to scale with their growing order book.
Outsourced Controls established preferred vendor relationships with Rittal and Hoffman for 316L stainless enclosures, reducing enclosure lead time from 12 weeks to 3 weeks. Combined with our dedicated production cell and HACCP documentation package, total panel lead time dropped from 18 weeks to 8 weeks.
316L stainless steel enclosures with continuous weld seams, sloped tops, and drip-proof conduit entries for CIP/SIP environments.
Separate high-voltage and low-voltage zones with hygienic cable management and food-grade conduit seals.
Allen-Bradley CompactLogix with HACCP documentation package — full traceability from BOM to signed FAT.
PowerFlex 525 and 755 VFD panels for conveyor, pump, and blending applications. IP66 rated for washdown zones.
1734 POINT I/O drops in NEMA 4X enclosures for distributed machine architectures in large-footprint processing lines.
Get a fixed-price quote for your NEMA 4X panel program. 48-hour turnaround.